Emile Naous
Ph.D. Candidate
Aerospace Engineering and Engineering Mechanics
The University of Texas at Austin
January 29, 2026 | 15:30-17:30 am
Mechanically lined pipe, composed of a carbon steel carrier and a thin-walled corrosion-resistant alloy (CRA) liner, is a cost-effective product for protecting against corrosive contents. The two components are held together by a mechanical bond induced by manufacture. Under bending to plastic strain levels such as those imposed by the reel-lay pipeline installation method, the liner separates from the carrier and develops localized wrinkles that evolve into large amplitude buckles. Reeling induces repeated bending, straightening, and reverse bending, so lined pipe must be qualified for multiple bending cycles. Accordingly, this work focuses on the response of lined pipe and the evolution of liner instability under cyclic bending and cyclic reeling using custom large-scale finite element models.
The cyclic elastic-plastic behavior of X65 carbon steel and Alloy 825 and the Bauschinger rounding of the stress-strain response under reverse loading are modeled using a combined isotropic-kinematic hardening model. It was found that similar liner instabilities observed under monotonic bending are activated during cycling; however, in this case, liner separation, wrinkling and buckling accumulate progressively with each cycle. The liner separation corresponding to criticality under monotonic bending was found to mark the onset of accelerated wrinkle growth under all cyclic loading histories considered. The constraining effect of girth welds on liner stability under cyclic bending is also investigated.
Cyclic reeling is found to be less severe than cyclic pure bending to the same curvature level, but repeated winding and unwinding ultimately lead to the same instabilities. Internal pressure is shown to significantly delay liner instability, while geometric imperfections and girth welds act as local weak zones where wrinkling initiates. The findings are synthesized into design guidelines for the safe cyclic bending and reeling of lined pipes.
Contact: Stelios Kyriakides (skk@mail.utexas.edu)